SCplus Co.,Ltd, a leading industrial conveyor belts manufacturer and supplier in felt, PVC, PU, PVK, etc. edge Stops are located on both sides of the tool to center the belt. Buildup can cause upward force on the fingers, which can cause finger failure. About SCplus. Both hot and cold glue options are available for the skive splice. This is a common conceyor belt splice for non-woven and nylon core belts as well as an alternate splice for thermoplastic and rubber belting. If done correctly, however, this type of splice is smoother and typically more durable than a mechanical splice. All State Conveyors sales team and belt technicians are well trained and experienced splicers which ensure belt joining is performed to a correct standard. Schedule: Day shift. California Industrial Rubber Company carries a large selection of belt fasteners and tools that provide a fast, user friendly installation for a quality, built to last mechanical splicing solution. Endless conveyor belt splicing is a reliable method for conjoining belt ends to ensure maximum performance and longevity, with minimal noise. EasyFix Eco Kit is a unique mobile German-manufactured splicing kit developed as the ideal quick and easy repair solution for your conveyor belts. With any conveyor belt, the care you put in equals the output. A second type of mechanical splice is performed with plate fasteners. These strips are attached to the belt by staples, bolts or rivets. This class of fastener makes a strong, durable joint with no hinge gap for fines. They can be applied diagonally across the belt to allow use on pulleys that are smaller than the size recommended for the fastener. Since January 26, 2017, there have been four miners fatally injured when performing work around conveyor belts in underground coal mines. Conveyor Belts Ingwe Splicing and Maintenance supply new conveyor belts that comprise of the highest standards, which can be supplied with test certificates on demand. Belt Splicing processes should always be completed properly by skilled personal with the right equipment, materials and the correct type of belt splicing technique. Fenner Dunlop recommends vulcanized splicing, which is the process of stripping down opposite ends of the belt, matching them together and building back together a joint that when cured will have physical properties similar to that of the mother belt. Bolted solid-plate fasteners have some unique advantages. These shear factors also depend on several conditions such as the quality of belt, technology of joining, as well as on the materials used to make the vulcanised join. Fluent Conveyors Corrugated Sidewall Belts are built with fabric or tension plies with mono-filament, fiberglass or steel breaker cross rigid plies. The strength and fatigue life of splice strongly depend on selecting the best adhesive material whether hot or cold for the given type of conveyor belt. With our Novitool line of products, creating the perfect endless conveyor belt splice for your specific application is just a selection away. Full line of accessories to ensure maximum performance, best fit, and ease of maintenance. The Duravant family of operating companies serve the food processing, packaging and material handling segments. Monitor the time, temperature and pressure throughout the curing process for best results. Or you can continue reading for information about our Mechanical Belt Splicing below. These applications generally occur in the mining (especially below ground situations), quarrying and other heavy-duty industries. The step conveyor belt splicing method has two main techniques: Hot or cold (glued) and glued cold bond. Often used to join conveyor belt seams, use this lacing for a tight hold with uniform tension across the width of your belt. Having the proper, high-quality splice for your system can keep you from . There are many variables to consider when choosing between mechanical or vulcanized splices: Vulcanization tends to be a lot more expensive than mechanical splicing, although vulcanized splices tend to last longer when done correctly. Larger scale repairs or multiple splices will require more time, effort and care to assure they areproperly executedand wont cause a repeat issue. Contact usfor more information about our belt splicing capabilities. To ensure a quality and durable belt splice, a clean workplace and the careful use of proper tools and products is essential. Conveyor Products Pty Ltd offers a wide variety of premium grade Conveyor Belt Splicing and Rubber Lining hand tools. All tried-and-tested clamping and holding devices that are essential for installing and repairing conveyor belts safely and reliably. This method requires a mechanical belt fastener system utilising rivets or special nut and bolt hardware to install the fastener. Light-dutyconveyor belts generally have a tension rating of 160 PIW or less, while heavy-duty conveyor belts have tension ratings exceeding 160 PIW. This technique is normally used with conventional plied carcass construction and it should always be performed by well trained and highly skilled personnel using a hot or cold vulcanising technique. All State Conveyors only suggests using a cold vulcanising process when reinforcing a small damaged area on your belt system which have been scored or gouged or have been damaged in a more minor way to minimise cost or where hot vulcanising is impracticable. These services can be supplied on-site or through our in-house cold, hot vulcanising process or mechanical fastener methods based on your requirements. Usually, this is done to either elongate the original conveyer belt or to repair a torn or damaged conveyor belt. We also utilise Cold Vulcanising ContiTechadhesivesto create a splice with the use of chemicals to join the two pieces of belt. The working platform is removed. Specifications: 1. Continental offers a wide range of tools needed for belt splicing and repairs. Number; SKCU-36: SKCU-48: SKCU-54: SKCU-60: SKCU-72: SKCU-84: Skiver/Cutter Extra Supplies . Suitable belts:Most of your typical multi plied fabric belting is suitable for a step splice. Using the correct amount of adhesive will allow for a strong and long-lasting splice. 4mm Corrugated Stitcher - 5951044. When there is extreme damage to a belt cover, steel cord or fabric carcass due to either holes, cuts or tears, we highly recommend utilising our hot method utilising our Shaw Almex platen system whenever practicable. A conventional step splice or fastener will always create a proportional loss of tensile strength. Light duty conveyor belt fasteners include wire hooks, common bar lacing, stapled plate fasteners, plastic hinged plate fasteners and plastic spiral loop fasteners. Conveyor Belt Splicing is the process of joining a conveyor belt together via chemical vulcanisation or mechanical means to achieve an endless conveyor belt. Competitive salary. A problem arises if the conveyor uses pulleys that are smaller than 300 millimeters (12 in.) Here are some tips to help with your next hot vulcanizing conveyor belt splicingproject. The Bands and Patches can be supplied with either a plain structure for low impact environments or with reinforced nylon fabric for heavy working conditions. High productivity of the belt is critical, no matter what type of industry and what type of belt. Conveyor Belt Splice Definition. Rubber overflow at both edges is trimmed off. These applications include mining, quarry and other heavy-duty applications. 5020 Enterprise Parkway The finger splice can provide the best mix of splice strength and dynamic life in applications on high-tension belting. A broken V-belt must be replaced, as no sufficiently durable repair to the belt is possible. Conveyor Belt Splices- Conveyor belt splicing is the joining of two conveyor belt pieces to either elongate or repair tears in a belt. The chief advantage of hinged fasteners is that the belt can be separated by removing the linking pin. Mechanical splices are easier to inspect for damage. All Truco South Africa's Chevron rubber conveyor belts can be cut and spliced according to your specifications. Call us at 800-321-5583. Makes a strong, smooth splice on all types of transmission and light conveyor belts. Most recently, a miner, part of the mine's maintenance crew, was preparing to make a belt splice Contact Information. Rampart Detection Systems Suite 203 - 22242 48th Avenue Murrayville, BC V3A 3N5. Definition Conveyor belt splicing is the process of joining together two pieces of conveyor belt. The newest manual finger puncher, have different models width from 24 (300 mm) to 60 (1500 mm) (no width limited), speical width can make for you 2. In applications where the belt is thicker than 22 millimeters (7/8-in), plate fasteners are the only choice for mechanical fastening. Things to Consider whether Choosing Vulcanisation or Mechanical Splicing, click here. Raise the hood of your vehicle and locate . This is an advantage in remote or underground locations. It is typically used in applications where belts obtain lots of wear and tear or need to be continuously lengthened, shortened or changed out. Endless conveyor belt splicing is a reliable method for conjoining belt ends to ensure maximum performance and longevity, with minimal noise. Blair Rubber Co. is the leaderin hot vulcanized splicing and repair materialsfor heavyweight belts. Verified employers. 6. Also, only certain belts, used in certain types of environments, lend themselves to vulcanization. Register today. Join solid-core round belting by trimming belting ends to a point and twisting them into the threaded ends of these connectors. Cutting the cure time short or using the incorrect temperature may impair the integrity of the splice. The tools allow lacing to be installed on the conveyor belt without having to disassemble the conveyor system, minimizing downtime for the conveyor. If a splice is done incorrectly, the integrity of the belt, and the entire conveyor system, is compromised. However, abrasiveness and density can vary wildly, increasing the potential for premature splice wear and . Hawk plate fasteners and tools for heavy rubber conveyor or belting. While it is not a recommended practice to join belts of different thicknesses because of problems it can create, including sealing, tracking, and cleaning hinged loop fasteners would allow different thicknesses of belting to be combined using fasteners matched to their respective belt halves. Browse the use examples 'conveyor belt splicer' in the great English corpus. Responsibilities The responsibility of the Service Technician (Belt Splicer) is the installation and repair of conveyor belts and conveyor systems at mine and job sites. Follow the belt manufacturers recommended curing times and procedures. An overview of conveyor belt splicing services currently offered by Belt Tech Industrial. Mechanical fasteners for bulk material handling belts are available as hinged fasteners or plate fasteners, with options within each group. powers various industrial customers with high quality conveying solutions that deeply rooted in powerful chemistry engineering competence. Most conveyor belt repairs are completed with specifically manufactured reinforced and non-reinforced fabric strips or diamond shaped patches, which are bonded in place withCN bonding layer and a specific two-part adhesive. Learn how things like belt monitoring systems affect splicing and what corrective action should be taken next. CONVEYOR BELT Lacing Share We offer a variety of conveyor belt splicing tools and kits that create strong, long-lasting splices through heat, pressure, and/or chemical bonding, for a truly seamless splice. F: (604) 533-5533. Job Types: Full-time, Permanent. When your conveyor system is properly engineered and well maintained, a vulcanised splice will last for many years and in many cases will last the life of the belt. Usually, this is done to either elongate the original conveyor belt or to repair a torn or damaged conveyor belt. With our Novitool line of products, creating the perfect endless conveyor belt splice for your specific application is just a selection away. Note that applications are not being accepted from your jurisdiction for this job currently via this jobsite. Conveyor belt lacing is used for installing new conveyor belt or to repair an existing belt on a conveyor system. Low-quality and continuousunsuccessful fixesyour conveyor belt will drive down productivity and slow your operation. Conveyor belt splicing is the process of joining together two pieces of conveyor belt. Proper application begins with flawless cuts and the preparation of the belt ends. Used for PVC PU belt etc 3. This way the belt can be shortened, extended, removed from the structure, or opened to allow maintenance on conveyor components. Using both the correct duration and temperature will ensure the ultimate cure for the splice conveyor belt. Although not the cheapest or fastest method, hot vulcanizing conveyor belt splicing is the best approach for a long-lasting repair. A mechanical splice is created by using metalhingesorsolid plate fasteners. Combination Rubber/PVC Chain Conveyor Belting. Our Novitool line of products ensure the perfect endless splice is just a selection away. They come with a range of top and bottom cover compounds that protect your conveyor belt investment from fire, oil, abrasion and heat. Our conveyor belts are designed to withstand the harsh conditions of industrial operations and can be cut down according to any specifications. The belt is then joined by passing a linking pin through the alternating hinge loops. Fax: (404) 419-3717, Copyright @ 2022 Belt Power | Site by SVM E-Marketing Solutions. Because there are so many industries in which conveyor systems are employed, there are many types of conveyor belts and components. Riveted solid-plate fasteners are designed for the most demanding, highest-tension applications. They can be installed without power tools, using a hammer to set the rivets and break off any heads above the belt. There are many types of splices; the choice of which to use depends on the type of belt, its speed, and the type of material it carries. There are two types of vulcanization: hot and cold. Conveyor Belt Splicing is the process of joining a conveyor belt together via chemical vulcanisation or mechanical means to achieve an endless conveyor belt. Conveyor belts have been around for decades and are an invaluable tool used in several industries for easily transporting a plethora of different materials.There are hundreds of types of conveyor belt systems, but they all have one thing in common: they move goods. This method requires a mechanical fastener system and a hammer or electric rivet driver of some sort to install the fasteners. Pioneering production techniques and belt products, dedicated to serving industrial sectors like ceramic tile production, recycling and automotive to the ever-important food processing industry. Types of Conveyor Belt Mechanical Splices, if the conveyor uses pulleys that are smaller than 300 millimeters, The Woes of the Belt Splice-to-Belt Cleaner Relationship. In hinged-fasteners splices, a strip composed of top and bottom plates joined on one side by metal loops is placed on each of the two belt ends. A conveyor belt splice is important in relation to the productivity of the belt. These strip assemblies ensure proper spacing and alignment. Our technicians and engineers have been solving bulk material handling problems around the world for over 75 years and are available to provide expert advice and assistance on all of your bulk material handling questions and problems. Marietta, GA 30066, Phone: (800) 886-BELT (2358) This series including produces a wide range of bonding tools: vulcanized Press Machinebelt lacing fastenerseamless mechanical jointsplicing electrical toolssplicing hand tools. Suited conditions:Hot or cold chemical vulcanisation can be used where belt cleaning systems may catch or interfere with mechanical type fasteners. Plate fasteners are effective in the most rugged conveying applications in mines, quarries, and steel mills. Our experts are available 7:30 am to 4:30 pm EST, Monday through Friday. BAI-OTT conveyor belt splicing tool kits system is a strong support maintenance system for conveyor belt splicing joint construction and belt installation application. A mechanical splice is created by using metal hinges or plates. Finger splicing eliminates the need for a mechanical fastener, which reduces noise, eliminates catch points and product build-up, and allows for a clean, hygienic belt. Components to carry out one complete splice on belt widths up to 600 mm are contained in a carry-sized packing unit.