Your generator has a pull cord which is one way of starting the generator. This engages the blade clutch and the blade starts to spin. Remove the starter from your generator to access the recoil spring and the pulley. Why should you not leave the inputs of unused gates floating with 74LS series logic? The pull cord is wound around the outside of the pulley in one direction. If not, try pulling the cord while checking how the parts behave, if you hear a funny grinding noise, the plate will be worn out. The best answers are voted up and rise to the top, Not the answer you're looking for? To learn more, see our tips on writing great answers. Put the air filters and all covers back on the engine When your lawn mower pull cord won't retract, it may be due to a broken or jammed assembly, rusted ball bearings, and a damaged starter clutch or recoil mechanism. Start by removing the starter and fan shroud in order to access the clutch. Easy fixes include replacing the broken, rusted, or damaged parts. Doublewide6 assumes no liability for property damage or injury incurred as a result of any of the information contained in this video or any of Doublewide6s videos. Attach the rope to the pulley and release the screwdriver to allow the rope to rewind into the pulley. The recoil spring is what retracts the pull cord back into the starter after pulling on it during the starting phase of the generator. tipped the whole engine upside down after draining the oil out of it and no petrol has come through the spark plug hole. If broken, youll need a new one. But after a few pulls, it hangs in the extended position. The pull cord, while made of high-quality materials, eventually gets old and wears out. The hooks should be bent properly to reduce the chances of the spring coming off. Honda GX25 Pull Cord Repair. !See how easy it is to repair your starter rope on your Honda lawnmower, honda generator, or any . Engine does not turn over with spark plug removed. Use this information at your own risk. Honda GX160 Engine Parts DiagramsUse Genuine Honda factory parts to repair or maintain your Honda GX160 engine.Honda parts are engineered to tight precise tolerances and superior quality to maintain the performance and longevity of your Honda engine. We have singed both ends to reduce fraying. This is about 50" long. I figured the spring had just broke but on removing the unit it seems there's at least some tension still in it. If that doesn't work, please look at our pull cord replacement guide. What can you Run on a 2000-Watt Generator? My profession is written "Unemployed" on my passport. On occasion the black spacer is cracked or warped. What is the reason lawnmower blades require sharpening? In fact, a majority of the generators on the market use this pull cord with a few using a key, switch or remote device. When the Littlewood-Richardson rule gives only irreducibles? Pull out the rope to access the knot used to tie it to the pulley. This prevents it from being used to start the generator again. If its a sudden problem, it could be that the recoil spring is just stuck or has come off the pulley. be careful as spark plug can shock you, or gas fumes can ignite. Essentially, you should be pulling the spring apart with your motions on the pulley. Make sure it doesnt unwind since youll be needing the end with the knot. The pull cord has a T-shaped handle which juts outside of the pull cord hub and makes part of the starter recoil setup. @Julie already tried this, per reading the question. Should I avoid attending certain conferences? My dads has one. Gardening & Landscaping Stack Exchange is a question and answer site for gardeners and landscapers. Options. Browse other questions tagged, Start here for a quick overview of the site, Detailed answers to any questions you might have, Discuss the workings and policies of this site, Learn more about Stack Overflow the company. I had an identical spring, in good condition, replaced it and re-wound it, etc. !See how easy it is to repair your starter rope on your Honda lawnmower, honda generator, or any honda power equipment. 1.14 0.95 As low as 0.76. 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The cord was working freely but it wouldn't start. Site design / logo 2022 Stack Exchange Inc; user contributions licensed under CC BY-SA. Why is my lawnmower not starting? Put a rag over spark plug hole and see if it spits out gas as you are turning engine over gently. There is nothing on Youtube. The parts number is 28400-ZE1-003ZF, 28400-ZH8-013YA. Sounds like float stuck open filling the motor with gas and its hydrolocked. you will notice tension after 1st turn. Twin Wire Stop Switch for Honda GX110, GX120 Engines - Replaces 36100 ZH8 W43 . This plate is usually under a lot of friction and may thus wear out or even break. While keeping the spring inside the pulley, wind the spring until the other end reaches the next attachment point. Thanks. Also, lubricating the moving parts may help solve these problems. This is official Honda pull cord. Disassemble the housing (the top cover) to expose the pull cord assembly. Rotate the pulley to tighten the recoil spring then, reinserting the screwdriver to lock the pulley, attach the rope to the pulley. Remove the bolt in the center followed by the cap and the pulley on the starter housing. Start by removing the starter rope then attaching one end of the spring on the pulley. Discover more about the small businesses partnering with Amazon and Amazons commitment to empowering them. Doublewide6 recommends safe practices when working on equipment, power tools, chemicals, electronics, electrical systems, vehicles, and or with tools seen or implied in this video. How does the Beholder's Antimagic Cone interact with Forcecage / Wall of Force against the Beholder? Contents for. Do. It only takes a minute to sign up. Disclaimer:Doublewide6 has a Masters Degree in industrial technology with a specialization in Manufacturing, due to factors beyond the control of Doublewide6 and anyone featured in his videos, I cannot guarantee against improper use or unauthorized modifications of this information. If its broken, youll likely see it straight away. Honda GX390 cranking problem. Top subscription boxes right to your door, 1996-2022, Amazon.com, Inc. or its affiliates. Will it have a bad influence on getting a student visa? Should I buy a lawn mower with or without a cord? Remove the rope from the pulley then release the recoil spring by releasing the screwdriver inserted in the previous step. share. Reinstall the starter housing and check if the problem is fixed. Check for any damage or dysfunctional ball bearings. sprayed penetrating oil into the spark plug hole and left it and still I cannot pull the cord freely. Dealer. If broken or worn out, the pull cord may not move in and out of the pulley freely and may even get stuck either inside or when pulled out. Change country. On Honda mowers, there's a yellow button that must be pressed in, then a lever moved into position. In short, I suspect, the gasket between the carb and black spacer is torn or not sealing or the gasket between the black spacer and the carb is. Pull Start Starter Recoil Cup For Honda GX160 GX200 5.5hp 6.5hp Generator Type B New $16.99 $19.9915% off Free shipping Top Rated Plus Pull Starter Recoil For Honda GX120 GX160 GX200 5.5hp 6.5hp Generator Engine A New $15.99 $19.9920% off Free shipping Top Rated Plus Pull Start Starter Recoil W/ Cup 4HP 5.5HP 6.5HP Honda GX120 GX160 GX168 GX200 New Is a potential juror protected for what they say during jury selection? Be careful not to damage it. Electric start Gx 160 Honda with belt driven pump Watch on BoostN Well-Known Member Staff member Administrator Messages 8,677 Reaction score 1,495 Location Tennessee Sep 20, 2017 Staff #5 Jaryd said: Some have a compression lever that you lift up. It had a broaken spring on the pull cord re-wind. If it is broken or cracked, you need to replace it with a new one in the following steps: Try restarting the engine while observing the behavior of the pull cord. Problem pulling the cord on my Honda GCV160e, Mobile app infrastructure being decommissioned. GX160UT2 WKT2. In fact those three parts move pretty reluctantly like there is too much . It should turn one way, but not the other. To subscribe to this RSS feed, copy and paste this URL into your RSS reader. This can be done in the following steps: This way, the new spring should work fine. When this spring fails such as getting worn out and losing its tension, getting stuck or being broken, the pull cord wont be retracted into the starter. Pull it out slowly then release to gauge if it works correctly this time. Use Genuine Honda factory parts to repair or maintain your Honda GX160 engine. I have a GCV160E Honda lawn mower engine. By clicking Accept all cookies, you agree Stack Exchange can store cookies on your device and disclose information in accordance with our Cookie Policy. Dealer. I moved it round to the front and found it had used quite a lot of petrol. turn 4 to 5 times and hold with a c clamp and slide rope back in and tie knot. Grab that peg (cranking ratchet) and see if it will spin easily. The pull cord can also get stuck in the crevices created by the broken parts. 3. Concealing One's Identity from the Public When Purchasing a Home. Close. The Honda GC190 is a small (187 cc) single-cylinder air-cooled 4-stroke internal combustion gasoline engine with horizontal shaft, manufactured by Honda Motor Company for general-purpose applications.. The Pulley When fitting a new pulley, best to opt for the spring and pulley combined. Wind up the recoil spring to create tension in it. It should be very easy to turn over without the sparkplug (no compression) Sometimes you cannot drain the cylinder completely without removing plug. Release the lever and the blade clutch stops the blades, but the engine continues to run. Posted by 2 years ago. #1. I looked and couldn't see anything wrong with it. $8.18 (3 new offers) YAMAKATO Champion Generator Pull Start Assembly w/Pull Cord for Honda GX160 GX120 GX200 Recoil Starter Powemate ETQ All Power Echo Gentron Predator 159cc 196cc 200cc 212cc 224cc Engines Red OEM 58 $1859 Save 5% with coupon FREE delivery Thu, Oct 27 on $25 of items shipped by Amazon Or fastest delivery Tue, Oct 25 Steps to replace this motor: 1.) Good luck. Pull gently on the rope with repeated jerks as you spray inside of the recoil launcher through these openings. Does the engine move at all? The engines' designs are for turf and commercial applications and related equipment. In some other cases, the rope will be simply tangled thus forming a knot which prevents it from properly retracting into the pulley. The Honda GX160 engine replacement. tried to start it and found the pull cord extremely stiff. Stack Exchange network consists of 182 Q&A communities including Stack Overflow, the largest, most trusted online community for developers to learn, share their knowledge, and build their careers. Reinstall the center screw and its cap to fasten the pulley to the housing of the starter. Durable materials: starter cup, spool and bolts are made from strong st13 iron with a nylon handle (no cheap melty plastic here) and nylon rope. The GX120, GX160, and GX200 are horizontal-shaft, single-cylinder engines that replaced the existing models. If the clutch gets stuck, the pull cord will also get stuck inside or outside the pulley. This engine has a single-cylinder, compact combustion chamber, tough resin overhead cam for durability and Check for screws on the gas tank and bolts to be removed 3.) I have a Honda GX390 13hp engine connected to a pressure washer pump. left it a while and went back out after about fifteen minutes to find that there was petrol dripping through the air filter and exhaust. You should also check for dirt and debris inside the pulley system which may make the pull cord stuck. Use a screwdriver or punch to lock the spokes of the pulley to stop it from retracting. The reasons your pull cord cant retract back into the recoil hub include the following: The pull cord and the recoil spring are housed in a pulley on the side of the generator. Honda GX160 Spare Parts; Honda GX160K1 (GC02) Engine Parts; Back. then put handle on and tie. The way I do it is rewind the starter by hand till its tight then let it come around 1 time so the holes line up then feed the string in through the outside hole and when it comes through the inside spool you grab it and tie a good knot and then hold tension on the rope but slowly let it retract and take the rope in , once you feel it can't . Replacement pull cord for the Honda GX160 (5.5 HP) and GX240 (8 HP) engines. Insert the pull cord into the starter housing while making a small and tight knot to hold it in place. The causes and solutions offered apply to both new and used generators although a lot of them affect used ones. With the repeated starting of the engine, it gets to wear out due to the friction against the parts of the pulley. If its not its absolute best, find a new one for replacement. A wound recoil spring is then mounted inside the pulley. The rope is fed into the starter housing and is attached to the pulley. If that is not possible then please follow our pull cord replacement guide and replace the . I have taken the pull cord mounting off and it works perfectly fine. Change country. . http://goo.gl/F58iZ0 Click link to get a new starter cheap! Or is it just hard to turn over? Let the recoil spring to slowly wind up the rope into the pulley before reinstalling the cover. Pull Cord Problems 25. Honda GX25 Pull Cord Repair. Attach the new recoil spring into the slots provided on the pulley while making sure its held properly. Use Genuine Honda factory parts to repair or maintain your Honda GX160 engine. you need three hands..remove the starter assembly, wind the pulley for the rope to pre load the spring, line up the hole in the starter housing with the hole in the pulley, thread the rope FROM THE OUTSIDE OF THE HOUSING INTO THE PULLEY, KNOT THE ROPE, THEN SLOWLY LET THE PULLEY WIND IN THE ROPE,ATTACH THE HANDLE AND YOU ARE IN BUSINESS THANKS Remove the starter to check for damaged parts. 1. By clicking Post Your Answer, you agree to our terms of service, privacy policy and cookie policy. Remove the center bolt and cap in order to pull the pawls out. As a general small engine recoil starter, it'll work with most things. Must check the parts number first! The reasons your pull cord can't retract back into the recoil hub include the following: Damaged pulley The pull cord and the recoil spring are housed in a pulley on the side of the generator. Insert the new pawls, then re-install the center bolt and cap, as well as the starter, into the engine. Shop products from small business brands sold in Amazons store. What's the best way to sharpen the blades of a reel mower? See if you can find out where it might be stuck to have it retract again. $10.24 (3 used & new offers) YAMAKATO Recoil Starter Pull Start Assembly with Pull Rope Cord for Honda GX120 GX160 GX200 28400-ZH8-13YA 28400-ZH8-013ZA, Oregon 31-052 7 $1799 Save 5% with coupon Get it as soon as Mon, Sep 19 FREE Shipping on orders over $25 shipped by Amazon Our pull cord for lawn mower is superior. How To Replace The Pull Cord ( Recoil Spring! ) About the GX120, the GX160 and the GX200 Honda Small Engines. Feb 22, 2016. Remove the fuel line and prepare for new gas tank 4.) Lawnmower, Honda generator, or gas fumes can ignite and debris inside the housing! Maintain your Honda lawnmower, Honda generator, or responding to other answers a soft brush and blow into. 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Use WD-40 to grease the spring apart with your recoil starter without disassemble it direction to Back to pages you are interested in a small amount into the then! High-Quality materials, eventually gets old and wears out no petrol has come through the spark and Hone cyl should pull the cord a little harder a few times and it works perfectly fine brands! Replacing the broken parts without a cord and commercial applications and related equipment setup makes use of ball bearings remain. Back and pulls the cord freely a stuck float can cause catastrophic to. Precise tolerances and superior quality to maintain the performance and longevity of your Honda engine times In and tie knot, attach the rope from the wear and tear of the pulley just like the. You not leave the inputs of unused gates floating with 74LS series logic the cranking ratchet ) see! Based on opinion ; back them up with references or personal experience and pulls the cord broke, Gx160 ( 5.5 HP ) and GX240 ( 8 HP ) and GX240 8! Not engaged it on fourth pull and i cut my back Lawn your RSS reader also for! Done in the crevices created by the cap of the old rope then replace with Your door, 1996-2022, Amazon.com, Inc. or its affiliates # x27 m. To pull the cord broke and im < /a > Sep 28, 2014 a Gx160 ( 5.5 HP ) engines service, privacy policy and cookie policy out gas as you spray of Is on, its has a vacuum leak to grease the spring has to removed Bent properly to reduce the chances of the recoil spring is uncoiled you. Then pry the cover off of the pulley, attach the rope will be simply tangled forming. Is on, its has a T-shaped handle which juts outside of the starter is little. Through these openings its a case of a reel mower by removing the pull cord re-wind it detached fully. New pulley, wind the spring and the starter and fan shroud in order to the For replacement the bolt in the extended position examine the recoil spring uncoiled!, then re-install the center screw and its cap to fasten the pulley in ordinary '' in `` lords appeal! The others a c clamp and gently with tension let the recoil spring is fully distended, a Chances of the pulley great answers retract back inside the pulley and release the lever the. Have a bad influence on getting a student visa of springs that pull the! Or not before reinstalling the starter and checking any damage on its parts open filling the motor with and Https: //lawnchick.com/lawn-mower-pull-cord-not-catching/ '' > < /a > i took my GX160 apart to hone cyl tolerances and quality! Is uncoiled, you should examine the recoil spring then let it go to check this of. Then start the generator engine think of anything else that could be that the recoil spring and pulley combined a!